Soluble cutting oils play a crucial role in metalworking and machining as coolant and lubricant blends. Comprising emulsifiers, naphthenic oil, additives, and bactericides, they cater to both ferrous and non-ferrous metals. These fluids form oil-in-water emulsions, containing base oil, anti-wear, extreme pressure, anti-foaming additives, corrosion inhibitors, bactericides, and emulsifiers. When purchasing, factors like pH, typically ranging from 8.6 to 9.6, influence fluid performance, with lower pH susceptible to contamination and corrosion, while a pH closer to 8.8-9.6 reduces corrosion on ferrous metals. Heavy-duty water-soluble cutting oils are categorized based on the mineral oil base, while synthetic variants boast excellent anti-rust characteristics. Selecting the appropriate soluble cutting oil is critical for optimal metalworking efficiency and longevity of machinery.
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Where it can be used?
Soluble Cutting Oils can be used in:
· Machine shops
· Metalworking facilities
· Manufacturing plants
· Automotive industry
· Aerospace industry
· Maintenance and repair workshops.
Advantages of Soluble Cutting Oil:
· Provides excellent cooling and lubrication during metal cutting operations.
· Helps to improve tool life and machining efficiency.
· Enhances surface finish quality on machined parts.
· Reduces friction and heat generation during cutting processes.
· Can be easily mixed with water for cost-effective use and easy cleanup.
Technical Specifications of Soluble Cutting Oil:
- Viscosity Grade: ISO VG (e.g., VG 10)
- Industry Standards: ISO 6744 (typical)
- Function: Cooling and lubrication during metal cutting operations
- Properties:
- Mixes with water to form a stable emulsion
- Anti-corrosion properties
- Base Oil Type: Mineral
- Additive Package: May include anti-foam and extreme pressure additives
- Selection: Depends on severity of cutting operation, material being cut, and machine tool type
- Freezing Point: The freezing point depends on the water content in the mixture. Pure water freezes at 0°C, so a higher water concentration will lower the freezing point.
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